{"id":2543,"date":"2024-10-29T08:54:30","date_gmt":"2024-10-29T08:54:30","guid":{"rendered":"https:\/\/lysinterfilter.com\/?p=2543"},"modified":"2024-10-29T08:55:17","modified_gmt":"2024-10-29T08:55:17","slug":"case-study-custom-pe-sintered-plate-for-industry-application","status":"publish","type":"post","link":"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/","title":{"rendered":"Casestudie: Brugerdefineret PE sintret plade til industriapplikationer"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_81 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Indholdsfortegnelse<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Skift indholdsfortegnelse\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Skift<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Client_Background\" >Client Background<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Project_Overview\" >Project Overview<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Objectives\" >Objectives<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Customization_Process\" >Customization Process<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Initial_Consultation\" >Initial Consultation:<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Material_Selection\" >Materialevalg:<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Design_and_Prototyping\" >Design and Prototyping:<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Hydrophilic_Treatment\" >Hydrophilic Treatment:<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Quality_Control\" >Quality Control:<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Results\" >Results<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/lysinterfilter.com\/da\/case-study-custom-pe-sintered-plate-for-industry-application\/#Conclusion\" >Konklusion<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Client_Background\"><\/span><strong>Client Background<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Our client, a leading manufacturer in the food processing sector, required specialized filtration solutions to enhance their production efficiency. They sought a custom PE (Polyethylene) sintered plate that met specific dimensional and performance criteria for their tofu production line.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Project_Overview\"><\/span><strong>Project Overview<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Product: PE Sintered Plate<br \/>Shape: Tofu Block Style<br \/>Dimensions: Length 95 mm x Width 75 mm x Thickness 40 mm<br \/>Filtration Precision: 50-60 microns<br \/>Tolerances: \u00b13.0 mm<br \/>Special Requirement: Hydrophilic treatment (similar to previously submitted samples)<\/p>\n<div class=\"video video-fit mb\" style=\"padding-top:56.25%;\"><p><iframe loading=\"lazy\" title=\"Sintered porous pe filter - Lvyuan\" width=\"1020\" height=\"574\" src=\"https:\/\/www.youtube.com\/embed\/I_kZE1FPbzE?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<\/div>\n<h2><span class=\"ez-toc-section\" id=\"Objectives\"><\/span><strong>Objectives<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<ol>\n<li>Create a PE sintered plate that meets the specified dimensions and tolerances.<\/li>\n<li>Achieve the required filtration precision of 50-60 microns to ensure effective filtration in the tofu production process.<\/li>\n<li>Apply hydrophilic treatment to enhance the plate&#8217;s performance in the wet environment of food processing.<\/li>\n<\/ol>\n<h2><span class=\"ez-toc-section\" id=\"Customization_Process\"><\/span><strong>Customization Process<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"Initial_Consultation\"><\/span>Initial Consultation:<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>Our team met with the client to discuss their needs and reviewed the specifications of the previously submitted sample. This enabled us to fully understand their requirements for filtration efficiency and operational performance.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Material_Selection\"><\/span>Materialevalg:<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>We selected high-quality polyethylene suitable for sintering, ensuring excellent durability and compatibility with the client\u2019s food processing application.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Design_and_Prototyping\"><\/span>Design and Prototyping:<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Using CAD software, we created a detailed design of the sintered plate, ensuring adherence to the specified dimensions and tolerances. Prototypes were produced to confirm that the design met the necessary filtration requirements.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Hydrophilic_Treatment\"><\/span>Hydrophilic Treatment:<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>To meet the client&#8217;s need for hydrophilic properties, we developed a specific treatment process that increased the surface affinity for water. This treatment improved the plate&#8217;s wetting characteristics, facilitating better filtration performance in the tofu production line.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Quality_Control\"><\/span>Quality Control:<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>Each batch was subjected to rigorous testing. We verified the dimensions and tolerances to ensure they were within \u00b13.0 mm, and performed filtration tests to confirm precision levels of 50-60 microns.<\/li>\n<\/ul>\n<p>\u00a0<\/p>\n<ul>\n<li><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2547\" style=\"font-size: 23.04px;\" src=\"https:\/\/lysinterfilter.com\/wp-content\/uploads\/2024\/10\/pe-filter-block2.jpg\" alt=\"pe filter block2\" width=\"600\" height=\"450\" srcset=\"https:\/\/lysinterfilter.com\/wp-content\/uploads\/2024\/10\/pe-filter-block2.jpg 600w, https:\/\/lysinterfilter.com\/wp-content\/uploads\/2024\/10\/pe-filter-block2-300x225.jpg 300w, https:\/\/lysinterfilter.com\/wp-content\/uploads\/2024\/10\/pe-filter-block2-16x12.jpg 16w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"Results\"><\/span><strong>Results<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<ol>\n<li><strong>Prototype Approval:<\/strong> The client approved the initial prototypes, praising the adherence to the specified dimensions and the effectiveness of the hydrophilic treatment.<\/li>\n<li><strong>Improved Filtration Efficiency:<\/strong> After incorporating the new sintered plates into their production line, the client reported a noticeable increase in filtering efficiency and overall product quality in their tofu production process.<\/li>\n<li><strong>Client Satisfaction:<\/strong> The project was completed on time and within budget, leading to ongoing collaboration for additional products in their manufacturing process.<\/li>\n<\/ol>\n<h2><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span><strong>Konklusion<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>This project highlights our commitment to customization and quality in producing specialized filtration solutions. By effectively addressing the client\u2019s unique requirements for the PE sintered plate, we helped enhance their operational efficiency, resulting in improved product output and quality.<\/p>","protected":false},"excerpt":{"rendered":"<p>Client Background Our client, a leading manufacturer in the food processing sector, required specialized filtration solutions to enhance their production efficiency. They sought a custom PE (Polyethylene) sintered plate that met specific dimensional and performance criteria for their tofu production line. Project Overview Product: PE Sintered PlateShape: Tofu Block StyleDimensions: Length 95 mm x Width [&#8230;]\n","protected":false},"author":1,"featured_media":2546,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-2543","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Case Study: Custom PE Sintered Plate for Industry Application - Porous Plastic Filter Manufacturer China<\/title>\n<meta name=\"description\" content=\"Discover how we developed a custom PE sintered plate for a food processing client, meeting specific dimensions and filtration precision requirements. 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